COURSE NAME-INDUSTRIAL AUTOMATION USING PLC & SCADA
OBJECTIVES OF THE COURSE:
To understand the generic architecture and constituent components of a Programmable Logic Controller.
- To develop a software program using modern engineering tools and techniques for PLC and SCADA.
- To apply knowledge gained about PLCs and SCADA systems to real-life industrial applications.
LEARNING OUTCOMES:
Upon successful completion of this course, the students will be able to: –
- Classify input and output interfacing devices with PLC.
- Execute, debug and test the programs developed for digital and analog operations.
- Determine I/O requirement of the application, develop program and interface system with PLC
INDUSTRIAL AUTOMATION USING PLC & SCADA
Module 1: PLC, SCADA Programming
- Digital electronics basic
- PLC fundamentals, PLC hardware & architecture
- Wiring different field devices to PLC
- Creating applications with programming software
- Programming language, basic instruction
- Load/and/or/out/and read /write instruction
- Compare /add/sub/and/or- blocks instruction
- Move, file handling, timer counter block
- Master control/set/reset function
- Advance instruction
- Upload/download/monitoring of programs
- Forcing of I/os, fault finding/ troubleshooting & documentation
- Monitoring / modifying data table values
- Communication with SCADA software
- Hands-on experience on real-time application
Supervisory Control & Data Acquisition
- Introduction to SCADA software.
- Creating a new SCADA project.
- Creating a database of the tag.
- Creating and editing graphic displays.
- Attaching controls to a graphic object, sizing, blinking, filling,
- Analog entry, movement of object, visibility
- Real-time & historical trending
- Creating alarms & event
- Application of script
- Communication with PLC /excel/different protocols
- Net DDE communication
- Fault/finding/ troubleshooting
Module 2: Variable Speed Drives & Motors
- Ac motors operation & limitation
- Motor starters : dol , satr-delta,autotransformer
- Motor control circuit, interlocking circuit
- Introduction to AC drives & application
- Criteria for drives selection
- Parameter programming
- Designing of a drive control panel
- Communication with PLC, a SCADA software
- Fault finding/troubleshooting
- Soft starters & their advantages over conventional starters
Module 3 Panel Designing & Auto Cad
- Introduction to switch gears & accessories
- Basic of control & power drawing
- General protection involved in panel
- Load management (connected load, running load, load factor)
- Indication ( ammeter, voltmeter, PF & KW meter etc)
- Preparation of general arrangement diagrams, bus bar sizing
- Electrical protection
- Preparation of power ad control circuit
- General wiring guidelines
- Maintenance & troubleshooting of control circuits in live panels
Module 4: Process Instrumentation
- Various transmitters/ sensors used in industrial application
- Position sensor: photoelectric, proximity sensor encoder
- Temperature measurement, (RTD, thermocouple, thermistor) working principle, types, selection guidelines
- Flow measurement, working principle, types, selection guidelines
- Pressure measurement, working principle, types, selection guidelines
- Load measurement, load cells
- Level measurement, working principle, types, selection guidelines
- Solenoid valves, control valves, smart transmitters
- Instrument transformer ( CT,PT)
- Process control basics, closed and open control process controllers ( on-off proportional, PID)
Module 5: HMI
- Getting started with HMI
- Creating applications, creating tags
- Downloading/uploading program
- Creating alarm messages
- Communication with PLC
- Fault diagnostics
Module 6: Distributed Control System
- Introduction of DCS
- DCS applications
- Hardware: processor, I/O modules, communication, bus redundancy, etc.
- Application difference between PLC & DCS
- Hand-on practical on DCS system
Module 7: Industrial Networking
- Different network topologies & their importance
- Training on nodes, ports, drivers, hardware
- DH-485, Ethernet, device net, control net, Modbus, Profibus, field bus
- Hands-on practical on networking of PLC
Book Recommended:
Industrial Automation Using PLC SCADA & DCS | PLC and SCADA Book | | Engineering Book | Paperback Bunko – 1 January 2018 by R.G.Jamkar (Author)
“Programmable Logic Controllers and Industrial Automation: An Introduction 2nd Edition” by Madhuchhanda Mitra and Samarjt Sengupta
List of Enrolled Students for Add-On-Program
List of Enrolled Students